Nutec installs a variety of ceramic fiber insulation linings like layered blanket, modules, macromodules and special linings. Fiberfrax anchorloc ceramic fiber module products unifrax. Ceramic fiber cutting moduleceramic fiber moduleceramic. Diy how to install copper to pex shower and bath plumbing duration. Ceramic fiber installation ceramic technology, inc. Ceramic fiber modules are produced from ceramic fiber blanket that is accordionfolded or stacked, and precompressed to form rectangular modules. During installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightlycompressed intermodular joints. Techniques for lining new equipment as well as for addition of refractory fiber insulation to existing dense brick, refractory castable, or ifb insulating fire brick linings have been devised.
Installation steps for pyrobloc corner module using tbar. Ceramic fiber module can be directly fixed on the shell of the industrial furnace. We also make ceramic fiber blanket, board, and modules. Ceramic fiber modules form a sealed insulation lining when installed, which requires no extra layer of lining protection. Ceramsource module is an accordionfolded blanket ceramic fiber module that uses either 304ss or 310ss hardware and anchoring systems. Outside of the many internal hardware variations, there are two fundamental concepts that have remained central to ceramic fiber module installation. Nonwoven ceramic fiber fabric or felt, thickness 2, 116, 18 and 14 more details on product page. At ceramsource, we offer only the best selection of ceramic fiber module to suit your high temp insulation needs. A hardened steel pin mechanically secures each powerloc 2 module to the steel casing plate. This modular design features nonexposed anchoring which aids in an economical installation and mechanical attachment. Ceramic whistle stud anchors used for layered fiber linings including blanket and board.
Each type of anchorloc ceramic fiber module can be easily fastened to interior steel shells of all types of heat processing equipment with several different attachment systems. Each module is a continuous folded blanket, uloop and stackbond type all under compression. Aug, 2014 diy how to install copper to pex shower and bath plumbing duration. The monolithic fiber is easy to cut and fit around. Fibrecasts ceramic fiber modules are designed to reduce the need for a controlled startup after installation. Powerloc 2 ceramic fiber modules this attachment system provides the advantages of quick, reliable module installation with minimal installation equipment setup in the mro maintenance, repair, and overhaul market segment. Each module is a continuous folded blanket under compression.
Laurel modules have the highest insulating value achievable in a ceamic fiber. Ceramsource modules are manufactured in two grades of ceramic fiber blanket. Ceramic fiber modules are produced from accordionfolded or stacked ceramic fiber blanket, and precompressed to form rectangular modules for easy install. These prefabricated modules are designed to meet the thermal insulation requirements of high temperature furnaces. Thorpe will provide a turnkey, installed package or work with the end user or contractor to design the lining and meet the turnaround schedule. The modules are then anchored to the metal mesh, which is assembled to the structure of the furnace or kiln. Ccewool ceramic fiber module manufacturer process youtube. We believe that current industry dynamics have reduced the demand for a onesizefitsall approach, due to the variety of complex geometrics encountered in various kilns, ovens, incinerators, and heaters across different industries. The anchorloc module system is a family of ceramic fiber module products designed to meet a wide range of application requirements in a variety of heat processing vessels. The ceramic fiber blanket or mat is secured by two alloy tubes to a metallic module anchor.
These are our inswool, insboard, and inswool modules. The advantage to this attachment system is the speed of installation. From space shuttle launch pads to high school ceramic kilns, we have the experience and products for your hightemperature needs. Beijing super is ceramic fiber module manufacturer in china, our ceramic fiber module is widely used as insulation lining for furnace in ceramics, glass and other industrial furnaces, as well as all kinds of kilns in metallurgy, petrochemical construction, machinery, etc. Sep 20, 2014 during installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightlycompressed intermodular joints. Product description jiuqiang ceramic fiber mudule is a new refractory lining product in order to simplify and speed up the furnace construction and improve the lining integrity. We can export refractory brick, ceramic fiber products, ceramic roller, insulating brick, calcium silicate products, heating elements, packings etc. Ceramic fiber moduleceramic fiber modulesceramic module. Nutec maxblok h anchor installation module eng youtube. Refractory brick, ceramic fiber products, ceramic roller. Furnace owners may blame the failure on poor installation, but even the best installation.
It can be spun or blown into bulk, airlaid into a blanket, folded into. Ceramic fiber module max blok nutec ibar modules have the highest insulating value achievable in ceramic fiber. Maxblok modules full thickness furnace linings and provide a high quality insulation system. Monolithic, edgegrained ceramic fiber module uncompressed densities from 10 15 pcf 160 240 kgm3 installs quickly over coated shells with or without a vapor barrier installation techniques ensure high onthewall densities product description the pyrobloc m and m2 modules are a ceramic fiber. Macromodule high temperature insulation wools nutec. A ceramic fiber module is an effective solution to high temperature insulation because it can be used for. Pyrobloc modules combine the insulating material advantages of ceramic fiber with rapid furnace installation. This is the scenario in which simwool module systems finds application where insulation of higher thickness is must and anchors are to be protected from high hot face temperature.
Fiberfrax anchorloc systems are constructed with durablanket s, durablanket hps, or durablanket 2600. Anchorloc ceramic fiber modules are manufactured in several configurations. Attachment mechanisms are available in various alloys or through the use of ceramic cuplocks. Kyocera produces an extensive range of components for use in fiber optic communication modules including ceramic submounts, packages, optical isolators and receptacles. Apr 08, 2015 ceramic fiber module systems provide an energyefficient solution that can aid in alleviating the need for controlled startup after installation. Maxblok modules linings provide low heat loss and storage which increases furnace productivity and efficiency. The product, pure white, normal size, can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation, which increase the furnace refractory insulation integrity.
We install ceramic fiber linings in heat treat furnaces, furnace doors, regenerative thermal oxidizers rtos, gasifiers, brick kilns, and. Furthermore, we have the welding and fabrication abilities to repair steel vessels lined with fiber, including rto cans. Cti installs a variety of ceramic fiber insulation, including ceramic fiber blanket, ceramic fiber board, and ceramic fiber modules. We now encompass a large inventory of materials including but not limited to ceramic fiber modules, blankets, ropes, hardware, boards, gaskets, tapes, etc. Outside of the many internal hardware variations, there are two fundamental concepts that have remained central to ceramicfiber module installation.
During installation, the special weldloc stud assembly is fused to the furnace casing and a hex nut is torqued on the weld stud, drawing the module to the casing plate. Components for fiberoptic communication modules ceramic. Veneering module ceramic fibre products, ceramic fibre. Ceramic fiber module high temp insulation fast shipping. Ceramic fibre board, ceramic fibre cloth, ceramic fibre module, ceramic fibre paper, ceramic fibre products.
While module systems can be custom engineered, the systems are also utilized as a commodity item installed as a onesizefitsall application. Ceramic fiber module, ceramic fiber insulation, ceramic fiber. Ceramic fiber heating modules custom electric manufacturing. Module hardware high temperature insulation wools nutec. Kt refractories has 2300f, 2600f, and different sizes of ceramic fiber module in stock. Pyrobloc m module design and installation manual english added. Data for various additional wall thicknesses is also.
Ceramic fiber modules allow heat to shed quickly and facilitate safe, rapid installation. Ceramic fibre modules are made from high quality needled blanket, edge staked or folded with various anchors and other accessories to enable quick, convenient and efficient installation in most furnace linings. The fiber module blocks are installed on the interior surfaces of structures by compression and anchors. Smithsharpe fire brick supply ceramic fiber anchors. Since the 1970s and 80s, ceramic fiber module designs evolved utilizing a variety of anchoring methods. Each module is continuously folded and compressed to specific density to provide longer furnace life. Ceramic fiber and other high temp insulation inventory. Td thermal ceramics pyrofold unibloc and zblok modules. We install ceramic fiber linings in heat treat furnaces, furnace doors, regenerative thermal oxidizers rtos, gasifiers, brick kilns, and more. Ceramic fiber modules are flexible and highly elastic. Ceramic fiber blanket,ceramic fiber board,ceramic fiber.
Ceramic fiber module, ceramic fiber insulation, ceramic. Ceramic fiber products ceramic fiber heaters applications and performance data continued temperature heatup rates were measured by thermocouples in three places. Ceramic fiber modules used in the anchorloc systems are constructed with durablanket s, durablanket hps, durablanket 2600, or fibermax mat. If you have any questions or would like pricing for ceramic fiber insulation, please call us at 919 8321665. Furnxpert refractory heatflow analysis software output screen. Ceramic fiber module has excellent refractory, energy saving and insulating effects, and low heat storage. High alumina ceramic components are rated to 2450f. The refractory ceramic fiber manufactured by thermal. Ceramic fiber modules and module installation hardware. Options for complete, partial refractory relining in older furnaces. How to form, pour, and stamp a concrete patio slab duration.
They can be directly fixed on the shell of the industrial furnace. Kyocera produces an extensive range of components for use in fiberoptic communication modules including ceramic submounts, packages, optical isolators and receptacles. The overall result is a more efficient, costeffective alternative. Since the 1970s and 80s, ceramicfiber module designs evolved utilizing a variety of anchoring methods. We stock ceramic blanket, board, paper, and pyrobloc in our warehouse in raleigh, north carolina. The large format 24 x 24 system, coupled with an engineered design using shopfabricated modules aids installation e.
They are monolithic module made from folded serpentine blanket to add durability. We sell and install a variety of industrial ceramic fiber insulation, including ceramic fiber blanket, ceramic board, ceramic paper, and pyrobloc modules. Module linings prevent heat loss,increasing the furnace productivity and reducing maintenance costs. Ceramic fiber modules are not easily damaged by vibration and impact, which allows for less damage during shipping and installation. Each module is a continuous folded blanket, uloop and stackbond type all. The ceramic fiber blanket or mat is secured by two alloy throughrods to a metallic module anchor. Kt ceramic fiber module has excellent refractory and insulating effects, white color, and formal dimensions. Ceramic fiber modules save tremendous amounts of energy, but perhaps your application is not conducive to the use of standard sized modules without waste, compromises, and longer installation times. The refractory ceramic fiber manufactured by thermal ceramics is a highly versatile material.
It has excellent refractory and insulating effect a great new category of energy saving product. Folding refractory fiber modules for kiln duration. Flanges on the end of the tubes effectively lock the position of the tubes relative to the anchor at the time of installation. Product information sheet anchorloc ceramic fiber modules. These ceramic fiber textile materials can be used in different industrial applications under temperatures up to 2300f 1260c and have excellent chemical stability and strong resistance. Ceramic fiber module,insulation lining,fiber module manufacturer. Ceramic fiber module can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation, which increase the furnace refractory insulation integrity and improve the furnace lining technology. In the layered construction ceramic fiber blanket and board, anchors lye out to hot face temperature.
Optimization of folded ceramicfiber refractory furnace. Nutec maxblok edge grain module installation eng youtube. Just fire the speed weld gun which attaches the stud to the furnace casing and then tightens the module onto the stud. Ceramic fiber module improves the refractory and insulating integrity of furnaces and improves furnace construction process.
Ceramic fiber module,insulation lining,fiber module. Kt refractories us company kt refractories us company tel. We provide a wide range of products that includes ceramic fiber paper production equipment, ceramic fiber paper, and other. In ceramic fiber module construction it is desirable to be able to utilize a single installation technique in many different types of installations.
Ceramic fiber module was made by automatic production line. Ceramic systems incorporated has been installing ceramic fiber modules for over 17 years. Ceramic fiber module is developed for refractory furnace lining, with purpose of simplifying and speeding up furnace construction and improving the integrity of furnace lining with fast and easy installation. Ceramic fiber rope in twisted styles, round braid, square braid, with or without wire insert.
Maxwool macro modules are an insulation system for industrial furnace and kilns for temperatures up to 2700f 1482c. Their manufacturers are happy to call attention to those improvements. Optimization of folded ceramic fiber refractory furnace modules. Maxblok modules can be installed in a unidirectional with batten strips or in a parquet pattern.
Our products are available both in custom configurations and in a broad line of standard designs. Mike day everything about concrete recommended for you. Ceramicfiber module systems provide an energyefficient solution that can aid in alleviating the need for controlled startup after installation. Ceramic fiber module has excellent features including fast and easy installation and low heat storage, and will lower fuel costs. Because they can be shaped to fit a variety of furnaces and ovens, ceramic fiber heating modules are used for everything from heat treating and billet heating, to pipe and duct heating and fluidized beds. Our line of ceramic textiles includes ceramic fiber ropes, braids, cloth, tapes, and sleeving produced from aluminasilica ceramic fiber, free of asbestos. Beyond the industrial applications above, harbisonwalker international services many other applications.
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