Product information sheet anchorloc ceramic fiber modules. Monolithic, edgegrained ceramic fiber module uncompressed densities from 10 15 pcf 160 240 kgm3 installs quickly over coated shells with or without a vapor barrier installation techniques ensure high onthewall densities product description the pyrobloc m and m2 modules are a ceramic fiber. Ceramic fiber modules are flexible and highly elastic. Ceramic fiber module max blok nutec ibar modules have the highest insulating value achievable in ceramic fiber. Ceramic fiber module was made by automatic production line. Ceramic fiber module, ceramic fiber insulation, ceramic. During installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightlycompressed intermodular joints. Cti installs a variety of ceramic fiber insulation, including ceramic fiber blanket, ceramic fiber board, and ceramic fiber modules. Our products are available both in custom configurations and in a broad line of standard designs. We also make ceramic fiber blanket, board, and modules. Ceramsource module is an accordionfolded blanket ceramic fiber module that uses either 304ss or 310ss hardware and anchoring systems.
Kt ceramic fiber module has excellent refractory and insulating effects, white color, and formal dimensions. We can export refractory brick, ceramic fiber products, ceramic roller, insulating brick, calcium silicate products, heating elements, packings etc. Ceramic fiber module has excellent refractory, energy saving and insulating effects, and low heat storage. Anchorloc ceramic fiber modules are manufactured in several configurations. Ceramic systems incorporated has been installing ceramic fiber modules for over 17 years. Ceramsource modules are manufactured in two grades of ceramic fiber blanket. Diy how to install copper to pex shower and bath plumbing duration. From space shuttle launch pads to high school ceramic kilns, we have the experience and products for your hightemperature needs. Maxwool macro modules are an insulation system for industrial furnace and kilns for temperatures up to 2700f 1482c. Ceramic fiber modules are produced from accordionfolded or stacked ceramic fiber blanket, and precompressed to form rectangular modules for easy install. Thorpe will provide a turnkey, installed package or work with the end user or contractor to design the lining and meet the turnaround schedule.
Ceramic fiber modules are not easily damaged by vibration and impact, which allows for less damage during shipping and installation. Beijing super is ceramic fiber module manufacturer in china, our ceramic fiber module is widely used as insulation lining for furnace in ceramics, glass and other industrial furnaces, as well as all kinds of kilns in metallurgy, petrochemical construction, machinery, etc. Refractory brick, ceramic fiber products, ceramic roller. Furthermore, we have the welding and fabrication abilities to repair steel vessels lined with fiber, including rto cans. Ceramic fiber blanket,ceramic fiber board,ceramic fiber. Each module is a continuous folded blanket, uloop and stackbond type all under compression. Ceramic fiber modules form a sealed insulation lining when installed, which requires no extra layer of lining protection. Ceramic fiber modules used in the anchorloc systems are constructed with durablanket s, durablanket hps, durablanket 2600, or fibermax mat. How to form, pour, and stamp a concrete patio slab duration.
Since the 1970s and 80s, ceramicfiber module designs evolved utilizing a variety of anchoring methods. Kyocera produces an extensive range of components for use in fiber optic communication modules including ceramic submounts, packages, optical isolators and receptacles. Options for complete, partial refractory relining in older furnaces. Components for fiberoptic communication modules ceramic.
High alumina ceramic components are rated to 2450f. Each module is a continuous folded blanket under compression. Ceramic fiber module,insulation lining,fiber module manufacturer. Ceramic fiber module, ceramic fiber insulation, ceramic fiber. In the layered construction ceramic fiber blanket and board, anchors lye out to hot face temperature. Ceramic fiber module can be directly fixed on the shell of the industrial furnace.
Ceramic fiber module improves the refractory and insulating integrity of furnaces and improves furnace construction process. Nonwoven ceramic fiber fabric or felt, thickness 2, 116, 18 and 14 more details on product page. Ceramic fiber module has excellent features including fast and easy installation and low heat storage, and will lower fuel costs. Ceramic fibre modules are made from high quality needled blanket, edge staked or folded with various anchors and other accessories to enable quick, convenient and efficient installation in most furnace linings. Ceramic fiber module,insulation lining,fiber module. Fiberfrax anchorloc ceramic fiber module products unifrax. Ceramic fiber modules and module installation hardware. Ceramic fiber cutting moduleceramic fiber moduleceramic. Mike day everything about concrete recommended for you. Attachment mechanisms are available in various alloys or through the use of ceramic cuplocks. The overall result is a more efficient, costeffective alternative.
Ceramic fiber and other high temp insulation inventory. These prefabricated modules are designed to meet the thermal insulation requirements of high temperature furnaces. Maxblok modules can be installed in a unidirectional with batten strips or in a parquet pattern. They can be directly fixed on the shell of the industrial furnace.
In ceramic fiber module construction it is desirable to be able to utilize a single installation technique in many different types of installations. The monolithic fiber is easy to cut and fit around. Considerable technology has been developed in the installation of refractory ceramic fiber kiln and furnace linings. The advantage to this attachment system is the speed of installation. Furnace owners may blame the failure on poor installation, but even the best installation. It can be spun or blown into bulk, airlaid into a blanket, folded into. Pyrobloc m module design and installation manual english added. Aug, 2014 diy how to install copper to pex shower and bath plumbing duration. Ceramic whistle stud anchors used for layered fiber linings including blanket and board. Veneering module ceramic fibre products, ceramic fibre. Macromodule high temperature insulation wools nutec. Flanges on the end of the tubes effectively lock the position of the tubes relative to the anchor at the time of installation.
If you have any questions or would like pricing for ceramic fiber insulation, please call us at 919 8321665. Smithsharpe fire brick supply ceramic fiber anchors. The large format 24 x 24 system, coupled with an engineered design using shopfabricated modules aids installation e. We sell and install a variety of industrial ceramic fiber insulation, including ceramic fiber blanket, ceramic board, ceramic paper, and pyrobloc modules. The refractory ceramic fiber manufactured by thermal. Fiberfrax anchorloc systems are constructed with durablanket s, durablanket hps, or durablanket 2600. We install ceramic fiber linings in heat treat furnaces, furnace doors, regenerative thermal oxidizers rtos, gasifiers, brick kilns, and more. Maxblok modules full thickness furnace linings and provide a high quality insulation system. Ceramic fiber modules save tremendous amounts of energy, but perhaps your application is not conducive to the use of standard sized modules without waste, compromises, and longer installation times. The fiber module blocks are installed on the interior surfaces of structures by compression and anchors. Outside of the many internal hardware variations, there are two fundamental concepts that have remained central to ceramicfiber module installation. Furnxpert refractory heatflow analysis software output screen. Nutec maxblok edge grain module installation eng youtube. At ceramsource, we offer only the best selection of ceramic fiber module to suit your high temp insulation needs.
Data for various additional wall thicknesses is also. Ceramic fiber rope in twisted styles, round braid, square braid, with or without wire insert. Each module is continuously folded and compressed to specific density to provide longer furnace life. Ceramic fiber products ceramic fiber heaters applications and performance data continued temperature heatup rates were measured by thermocouples in three places. Td thermal ceramics pyrofold unibloc and zblok modules. Each type of anchorloc ceramic fiber module can be easily fastened to interior steel shells of all types of heat processing equipment with several different attachment systems. Nutec maxblok h anchor installation module eng youtube. Just fire the speed weld gun which attaches the stud to the furnace casing and then tightens the module onto the stud. Beyond the industrial applications above, harbisonwalker international services many other applications.
Ceramic fiber module high temp insulation fast shipping. The refractory ceramic fiber manufactured by thermal ceramics is a highly versatile material. Because they can be shaped to fit a variety of furnaces and ovens, ceramic fiber heating modules are used for everything from heat treating and billet heating, to pipe and duct heating and fluidized beds. Kyocera produces an extensive range of components for use in fiberoptic communication modules including ceramic submounts, packages, optical isolators and receptacles.
Ceramic fiber module is developed for refractory furnace lining, with purpose of simplifying and speeding up furnace construction and improving the integrity of furnace lining with fast and easy installation. We install ceramic fiber linings in heat treat furnaces, furnace doors, regenerative thermal oxidizers rtos, gasifiers, brick kilns, and. Module linings prevent heat loss,increasing the furnace productivity and reducing maintenance costs. Maxblok modules linings provide low heat loss and storage which increases furnace productivity and efficiency. A hardened steel pin mechanically secures each powerloc 2 module to the steel casing plate. It has excellent refractory and insulating effect a great new category of energy saving product. The ceramic fiber blanket or mat is secured by two alloy tubes to a metallic module anchor.
These ceramic fiber textile materials can be used in different industrial applications under temperatures up to 2300f 1260c and have excellent chemical stability and strong resistance. During installation, the special weldloc stud assembly is fused to the furnace casing and a hex nut is torqued on the weld stud, drawing the module to the casing plate. Apr 08, 2015 ceramic fiber module systems provide an energyefficient solution that can aid in alleviating the need for controlled startup after installation. Ccewool ceramic fiber module manufacturer process youtube. The modules are then anchored to the metal mesh, which is assembled to the structure of the furnace or kiln. Laurel modules have the highest insulating value achievable in a ceamic fiber. A ceramic fiber module is an effective solution to high temperature insulation because it can be used for.
Each module is a continuous folded blanket, uloop and stackbond type all. While module systems can be custom engineered, the systems are also utilized as a commodity item installed as a onesizefitsall application. Ceramic fibre board, ceramic fibre cloth, ceramic fibre module, ceramic fibre paper, ceramic fibre products. We now encompass a large inventory of materials including but not limited to ceramic fiber modules, blankets, ropes, hardware, boards, gaskets, tapes, etc. Product description jiuqiang ceramic fiber mudule is a new refractory lining product in order to simplify and speed up the furnace construction and improve the lining integrity.
Optimization of folded ceramic fiber refractory furnace modules. These are our inswool, insboard, and inswool modules. Sep 20, 2014 during installation, the modules are further compressed, the resilience of the fibre and recovery ensuring tightlycompressed intermodular joints. The product, pure white, normal size, can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation, which increase the furnace refractory insulation integrity.
Ceramicfiber module systems provide an energyefficient solution that can aid in alleviating the need for controlled startup after installation. Installation steps for pyrobloc corner module using tbar. Kt refractories has 2300f, 2600f, and different sizes of ceramic fiber module in stock. Module hardware high temperature insulation wools nutec. The ceramic fiber blanket or mat is secured by two alloy throughrods to a metallic module anchor. Kt refractories us company kt refractories us company tel. The anchorloc module system is a family of ceramic fiber module products designed to meet a wide range of application requirements in a variety of heat processing vessels. Folded, dense ceramicfiber modules in the roof, attached with. Ceramic fiber modules allow heat to shed quickly and facilitate safe, rapid installation. Fibrecasts ceramic fiber modules are designed to reduce the need for a controlled startup after installation. Powerloc 2 ceramic fiber modules this attachment system provides the advantages of quick, reliable module installation with minimal installation equipment setup in the mro maintenance, repair, and overhaul market segment. Ceramic fiber moduleceramic fiber modulesceramic module. Their manufacturers are happy to call attention to those improvements. Ceramic fiber modules are produced from ceramic fiber blanket that is accordionfolded or stacked, and precompressed to form rectangular modules.
We provide a wide range of products that includes ceramic fiber paper production equipment, ceramic fiber paper, and other. This is the scenario in which simwool module systems finds application where insulation of higher thickness is must and anchors are to be protected from high hot face temperature. Ceramic fiber installation ceramic technology, inc. Ceramic fiber module can be directly fixed on the anchor bolt of industrial furnace steel sheet, with a good fireproof and thermal insulation, which increase the furnace refractory insulation integrity and improve the furnace lining technology. Pyrobloc modules combine the insulating material advantages of ceramic fiber with rapid furnace installation. Nutec installs a variety of ceramic fiber insulation linings like layered blanket, modules, macromodules and special linings. This modular design features nonexposed anchoring which aids in an economical installation and mechanical attachment. Folding refractory fiber modules for kiln duration. They are monolithic module made from folded serpentine blanket to add durability. Since the 1970s and 80s, ceramic fiber module designs evolved utilizing a variety of anchoring methods. Outside of the many internal hardware variations, there are two fundamental concepts that have remained central to ceramic fiber module installation.
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